Jim,I use a Foredom flexshaft w/ 1/2" cross cut carbide cylinder bur to rough carve,Then I use 1/2" expanded drum w/ 100 grit bands.Then hand sand with cut up Cubitron 60 grit belts,Shop roll of 180.240.Lots of hand work.:D
Vico,I started with .170 thick stock,Being a chisel grind all the...