I make a fair bit of leather handles and just make my own washers. The scrap cuts from this place go a long way and it's nice stuff. Look the whole page over.
http://www.brettunsvillage.com/leather/scrap/scraps.htm
Rudy
^^ That could work as well!^^
You could make a cutter pretty easy to cut each one the same. etc.
How would you make one? I'm pretty handy, but doesn't hurt to get advice over trial & error. Please give an idea of what to make out of etc.
I use the veg tan and belting leather.
No need for special gizmos. I cut 1-1/4" strips and then cut those into 1-1/4" to 1-1/2" squares. That's plenty for the handle and drop. I made "chisels" for the center holes out of scrap blade steel. Not every tang is the same size, and I can punch my holes where I need them. The whole mess gets trimmed on the bandsaw and grinder after glue-up.
View attachment 43697
Rudy